Products / High-performance doors / Material handling doors / Material handling doors ASSA ABLOY material handling doors ASSA ABLOY RP2000 material handling doors ASSA ABLOY RP2000 material handling doors ASSA ABLOY RP2000 material handling doors ASSA ABLOY RP2000 material handling doors ASSA ABLOY RP300 material handling doors ASSA ABLOY RP300 material handling doors ASSA ABLOY RP300 material handling doors ASSA ABLOY RP300 material handling doors ASSA ABLOY RP100 material handling doors ASSA ABLOY RP300 material handling doors ASSA ABLOY RP300 material handling doors ASSA ABLOY RP300 material handling doors ASSA ABLOY RP300 material handling doors Improve safety and efficiency within automated production process with ASSA ABLOY high-performance material-handling doors Material handling doors were designed to guarantee the safety, reliability and efficiency of automated production processes on a 24/7 production basis. These types of doors are integrated into the actual production process, as a physical protection barrier for people working in the automation process or to separate machines or production cells. Specific designs are available for robotics, welding, laser welding, or press lines, as well as BUS integration and conveyor belt transport systems to reflect the special demands of each industry. ASSA ABLOY RP100 The ASSA ABLOY RP100 conveyor belt door has been especially designed for interior use in fully automated conveyor processes without pedestrian traffic or operators passing the door. Small footprint of side frames and top roll area facilitate implementation in racking systems with minimal space requirements. ASSA ABLOY RP300 ASSA ABLOY RP300 machine protection doors are heavy-duty high-speed doors designed for automated processes and production lines. Built with a minimal number of parts, these rugged machine-guarding doors are reliable, easy to install and require low maintenance. ASSA ABLOY RP 300 machine protection doors offer protection to staff working close to automated manufacturing processes. The safety concept of these roll-up doors allows a compact production setup, being installed at short distance from the automated machines. At the same time fast opening- and closing-cycle times increase product flow and process productivity. ASSA ABLOY RP2000 ASSA ABLOY RP2000 doors are high-speed machine protection doors with a rigid curtain made of aluminum slats that provides the utmost protection from automated machine activity. This door was specifically developed for robot and laser welding applications. The ASSA ABLOY RP2000 series features smart design elements that improve automation, ensure safety and help meeting high industry standards. The ASSA ABLOY RP2000 opens incredibly fast ensuring short cycle-times – up to 5 door cycles per minute are possible. The rugged design stands up in harsh, industrial environments and provides process reliability after a high number of cycles. Technical description ASSA ABLOY RP100 Machine protection door Door dimension max. 3000 mm x 3000 mm, door area max. 6 m² Speed open/close: up to 1.8/1.0 m/s, depending on control unit Door Design: 60 mm slim side frames for installation in confined space. Side frames are made of galvanized steel, top roll and bottom profile are made of aluminum. Door curtain: Fabric curtain of 1.3 mm in the colors blue, grey or red. A vision panel is optional. Control system: the door can be supplied without or with a control unit. Control unit either with standard function or as a frequency converter. Connection to the machine possible Motor Power 0.65 kW Protection IP 54 Mains Connections different from control system, see in technical data sheet Especially for interior use in the conveyor technique Special: As specifically designed for the use in appliances no safety devices applicable to passenger traffic have been considered. A door line photocell or a n electrical safety contact edge (not according to EN 13241-1 as option Curtain level as option when appliance is smaller than the installed door and the surrounding area must be closed Extended side frames as option ASSA ABLOY RP300 Machine protection door Door dimension (mm) max. 4000 x 3500 mm Speed open/close: up to max. 2.4/1.8 m/s depending on control systems Cycle number/minutes max. 1 – 5 Door Curtain: Depending on application, various door curtains and colors are available, from partially transparent PVC curtains with colored reinforcement stripes to highly rigid durable material, protect against sparks. Optional anti-UV welding windows that conform to EN 1598 are also available. Side frames are made of two aluminium profiles, integrated safety limit switches connect the door with the machine. Window areas allow easy monitoring of integrated safety limit switches. Safety limit switches according to EN ISO 13849-1 and EN 62061 Doors conform to EN ISO 12100 and EN 1088 Control systems: Depending on the application 2 control systems which offer a broad spectrum of speeds, power supplies and options for safety devices. Door without a control system is possible. UL-Version as option. Space saving extension box allows mounting of interface card or safety monitoring module for safety limit switches. Connecting to the machine Motor Power 0,75 KW Protection IP 55 Mains connections different from control system, see technical data sheet Safety features: Electrical safety contact edge and door line photocell, pre-running photocell as option The door is designed according to the Workplace Directive of the UVV regulations and the harmonized CE Guidelines including the EN 13241-1 and 98/37/EG. Special: Short cycle times up to 5 cycles per minute is possible The door can be mounted freestanding on floor with optional mounting brackets. Flexible positioning of the gear motor can be mounted on the left or right side of the door. The motor can tilt in 45° increments for easy positioning and installation Self-Supporting: the door can be mounted directly to the floor with optional mounting brackets. Leveling screws allow the door to be leveled on uneven surfaces. For special detailed technical data see description in the special data sheet. ASSA ABLOY RP2000 Machine Protection Door Door dimension max. 3500 mm x 3000 mm Speed open/close: up to max. 2.0 / 1.2 m/s Cycle number/minutes max.5 (higher cycles on request) Door curtain: slats are made of anodised aluminium as standard. They can be equipped with windows made of polycarbonate (250 x 40 mm) as option. Nuber of windows depends on the door width The self-supporting side frames are made from steel profiles Safety limit switches according to PL d/cat. 3 and PL e/cat. 4 (EN ISO 13849-1), SIL 3 (EN 62061) Doors conform to EN ISO 12100, EN ISO 14119 and EN 953 Control system: ASSA ABLOY MCC frequency control Connection to the machine Motor Power 1,1 KW Protection IP 55 Safety features: Pre-running safety photocell, door line photocell as option The door is designed according to the Workplace Directive of the UVV regulations and the harmonized CE Guidelines including the EN 13241-1 For special detailed technical data see description in the special data sheet. 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