Machine protection high speed doors

ASSA ABLOY (previously Albany Doors) RP300 machine protection door
ASSA ABLOY (previously Albany Doors) RP300 machine protection door
ASSA ABLOY (previously Albany Doors) RP300 machine protection door
ASSA ABLOY (previously Albany Doors) RP300 machine protection door
ASSA ABLOY RP400 Machine Protection Door – Wall mounted
ASSA ABLOY RP400 Machine Protection Door – Wall mounted
ASSA ABLOY RP400 Machine Protection Door - Freestanding with stable frame construction
ASSA ABLOY RP400 Machine Protection Door - Freestanding with stable frame construction
ASSA ABLOY RP2000 in manufacturing plant, Holland
ASSA ABLOY RP2000 in manufacturing plant, Holland
ASSA ABLOY RP2000 machine protection door with fast acting door blade
ASSA ABLOY RP2000 machine protection door with fast acting door blade
ASSA ABLOY RP400 Machine Protection Door – Wall mounted
ASSA ABLOY RP400 Machine Protection Door – Wall mounted
ASSA ABLOY RP300 machine protection door
ASSA ABLOY RP300 machine protection door
ASSA ABLOY RP300 machine protection door
ASSA ABLOY RP300 machine protection door
ASSA ABLOY RP300 in electronics manufacturing facility
ASSA ABLOY RP300 in electronics manufacturing facility
ASSA ABLOY RP300 machine protection solution
ASSA ABLOY RP300 machine protection solution
ASSA ABLOY RP300 in automotive manufacturing plant
ASSA ABLOY RP300 in automotive manufacturing plant
ASSA ABLOY RP300 in Automotive manufacturing plant
ASSA ABLOY RP300 in Automotive manufacturing plant
ASSA ABLOY RP300 is designed and built to a wide range of sizes and specifications
ASSA ABLOY RP300 is designed and built to a wide range of sizes and specifications
ASSA ABLOY RP300 with vision panel as an option
ASSA ABLOY RP300 with vision panel as an option
ASSA ABLOY RP300 machine protection
ASSA ABLOY RP300 machine protection
ASSA ABLOY RP300 machine protection
ASSA ABLOY RP300 machine protection
ASSA ABLOY RP2000 machine protection door with rigid door blade
ASSA ABLOY RP2000 machine protection door with rigid door blade

ASSA ABLOY RP300 Machine Protection Doors enhancing operator safety and floor space

ASSA ABLOY RP300 Machine Protection Doors - integrated in elevator for material handling

Fast speed and short cycle times in automated processes with the ASSA ABLOY (previously Albany Doors) machine protection high speed doors 

When safety, speed and process integration is the challenge, smart machine-protection high speed doors are the solution. Fast speeds and short cycle times. Automated manufacturing and assembly requires advanced technology, processes and equipment. ASSA ABLOY Entrance Systems delivers high-performance, high-speed doors that are specially suited for such demanding conditions. With both pre-running and door-line photo cells, the safety switches are integrated into the side frames. Our machine protection door is the best safety barrier in the industry. The door can be integrated directly into the control systems for the automated machinery. When this integration is complete, the door's comprehensive safety features will meet the following standards: PL d/Cat. 3, PL e/Cat. 4 (EN ISO 130849-1) and SIL 3 (EN 62061).

ASSA ABLOY RP300 

ASSA ABLOY RP300 machine protection doors are heavy-duty high-speed doors designed for automated processes and production lines. Built with a minimal number of parts these rugged machine-guarding doors are reliable, easy to install and require low maintenance. ASSA ABLOY RP 300 production doors offer protection to staff working close to automated manufacturing processes. The safety concept of these roll-up doors allows a compact production setup, being installed at short distance from the automated machines. At the same time, fast opening- and closing-cycle times increase product flow and process productivity.

ASSA ABLOY RP400 – our most advanced machine protection door

The new ASSA ABLOY RP400 machine protection door offers a whole new level of safety, quality and reliability for your operations and helps you to meet the ever-growing demands of industry even better.

With its range of integrated and optional safety features, this high-performance, high-speed door is simply our most advanced machine protection door ever. Next to its new premium design with rounded edges and flush profiles it has a lot of new benefits for you.

Integrated light curtain
Integrated into the door’s side frame is a light curtain that’s capable of sensing and reacting to even the smallest of obstructions. This light curtain covers the full width and height of the doorway, so if anything is detected, the door’s closing movement is stopped immediately and opened to prevent any crashes or injuries

Smooth flat bottom profile, reduced close contact 
To further increase safety, the ASSA ABLOY RP400 has a flat bottom profile. Workers can often unintentionally come close to a door’s moving curtain. The flush surface of the flat bottom profile, however, has no protruding edges and little contact area. Thereby reducing the risk of injuries during the door’s upward movement.

Secure and stable installation
All of our machine protection doors have two types of door installation. The door can either be wall mounted or freestanding on the floor and so integration into production lines are possible. For secure freestanding installations, the new ASSA ABLOY RP400 offers a new space saving, highly robust and stable frame construction, meaning less vibrations during machine activity.

Further benefits are an optional flame retardant door curtain as option for increased safety available.

ASSA ABLOY RP2000

ASSA ABLOY RP2000 doors are high-speed machine protection doors with a rigid curtain made of aluminium slats that provides the utmost protection from automated machine activity. This door was specifically developed for robot and laser welding applications. The ASSA ABLOY RP2000 series features smart design elements that improve automation, ensure safety and help meeting high industry standards. The ASSA ABLOY RP2000 opens incredibly fast to ensure short cycle times – up to 5 door cycles per minute are possible. The rugged design stands up in harsh, industrial environments and provides process reliability after a high number of cycles.

Scroll down and click on "Downloads" to download the leaflet, PDF and DWG drawings.

Technical description

ASSA ABLOY RP300 Machine protection door

  • Door dimension (mm) max. 4000 x 3500 mm
  • Speed open/close: up to max. 2.4/1.8 m/s depending on control systems
  • Cycle number/minutes max. 1 – 5
  • Door Curtain: Depending on application, various door curtains and colors are available, from partially transparent PVC curtains with colored reinforcement stripes to highly rigid durable material, protect against sparks. Optional anti-UV welding windows that conform to EN 1598 are also available.
  • Side frames are made of two aluminium profiles, integrated safety limit switches connect the door with the machine. Window areas allow easy monitoring of integrated safety limit switches.
  • Safety limit switches according to EN ISO 13849-1 and EN 62061
  • Doors conform to EN ISO 12100 and EN 1088
  • Control systems: Depending on the application 2 control systems which offer a broad spectrum of speeds, power supplies and options for safety devices. Door without a control system is possible. UL-Version as option.
  • Space saving extension box allows mounting of interface card or safety monitoring module for safety limit switches.
  • Connectin to the machine
  • Motor Power 0,75 KW
  • Protection IP 55
  • Mains connections different from contron system, see technical data sheet
  • Safety features: Electrical safety contact edge and door line photocell, pre-running photocell as option
  • The door is designed according to the Workplace Directive of the UVV regulations and the harmonized CE Guidelines including the EN 13241-1 and 98/37/EG.

Special:

  • Short cycle times up to 5 cycles per minute is possible
  • The door can be mounted freestanding on floor with optional mounting brackets.
  • Flexible positioning of the gear motor can be mounted on the left or right side of the door. The motor can tilt in 45° increments for easy positioning and installation
  • Self-Supporting: the door can be mounted directly to the floor with optional mounting brackets. Leveling screws allow the door to be leveled on uneven surfaces.

ASSA ABLOY RP400 Machine protection door

  • Door dimension (mm) max. 4000 x 3500 mm
  • Speed open/close: up to max. 2.4/1.3 m/s (2.4/1.7 m/s pre-running photocell, light curtain)
  • Cycle number/minutes max. 1 – 5
  • Door Curtain: Depending on application, various door curtains and colors are available, from partially transparent PVC curtains with colored reinforcement stripes to highly rigid durable material, protect against sparks. Optional anti-UV welding windows that conform to EN 1598 are also available. As option, a flame retardant door curtain is available.
  • Side frames are made of two aluminium profiles; integrated safety limit switches connect the door with the machine. Window areas allow easy monitoring of integrated safety limit switches.
  • Safety limit switches according to EN ISO 13849-1 and EN 62061
  • Doors conform to EN ISO 12100 and EN ISO 14119
  • Control systems: The door is equipped with a frequency converter control system MCC.  Door without a control system is possible. UL-Version as option.
  • Space saving extension box allows mounting of interface card or safety monitoring module for safety limit switches.
  • Connecting to machine via dry contacts or fieldbus system
  • Motor Power 0,75 KW
  • Protection IP 55
  • Mains connections different from control system, see technical data sheet
  • Safety features: Electrical safety contact edge and door line photocell, light curtain and pre-running photocell as option
  • The door is designed according to the Workplace Directive of the UVV regulations and the harmonised CE Guidelines including the EN 13241-1 and 2006/42/EG.

Special:

  • Short cycle times up to 5 cycles per minute is possible
  • Flexible positioning of the gear motor can be mounted on the left or right side of the door. The motor can tilt in 45° increments for easy positioning and installation
  • Self-Supporting: the door can be mounted directly to the floor with optional mounting brackets. Leveling screws allow the door to be leveled on uneven surfaces.

ASSA ABLOY RP2000 Machine Protection Door

  • Door dimension max. 3500 mm x 3000 mm
  • Speed open/close: up to max. 2.0 / 1.2 m/s
  • Cycle number/minutes max.5 (higher cycles on request)
  • Door curtain: slats are made of anodised aluminium as standard. They can be equipped with windows made of polycarbonate (250 x 40 mm) as option. Nuber of windows depends on the door width
  • The self-supporting side frames are made from steel profiles
  • Safety limit switches according to PL d/cat. 3 and PL e/cat. 4 (EN ISO 13849-1), SIL 3 (EN 62061)
  • Doors conform to EN ISO 12100, EN ISO 14119 and EN 953
  • Control system: Albany MCC frequency control
  • Connection to the machine
  • Motor Power 1,1 KW
  • Protection IP 55
  • Safety features: Pre-running safety photocell, door line photocell as option
  • The door is designed according to the Workplace Directive of the UVV regulations and the harmonized CE Guidelines including the EN 13241-1

For special detailed technical data see description in the special data sheet.

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